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Cut-off saw: features you should know

Cut-off saw: features you should know

Discover the features and types of a cut-off saw, also known as a power cutter or chop cutter. This widely used tool is essential in masonry and construction projects, allowing for precise and repetitive cuts. Whether cutting an angle bracket, threaded rods, struts, or steel studs, a cut-off saw is the perfect tool, provided you use the right blade.
Continue reading as we explore the different types and features of this versatile cutter.

What can a cut-off saw do?

A cut-off saw is a versatile tool capable of cutting hard materials like tile, metals, and concrete. It achieves this using a thin, sharp blade that almost resembles a grinding wheel found in grinding machines.

Cut-off saws are available in different sizes, ranging from 8" to 18", with 9", 14", and 16" being the most common options. Some models feature a built-in water pump and reservoir for wet cutting, while others offer the option to install a separate wet cutting kit. Due to their handheld design, cut-off saws are equipped with safety features, such as a blade guard and an overload indicator that alerts the operator if excessive force is being applied.

Milwaukee M18 FUEL™ 9" Cut-Off Saw with ONE-KEY™ Kit

Milwaukee M18 FUEL™ 9" Cut-Off Saw with ONE-KEY™ Kit, 2786-22HD

Using a cut-off saw: step-by-step guide

Learn how to perform a standard vertical cut with your cut-off saw by following these steps:

  • Inspect the saw thoroughly, checking for cracks, deformities, or any signs of damage. Ensure all controls, including switches, buttons, and the pull cord, are functioning properly.
  • Select a blade suitable for the material you are cutting. Inspect the blade for damage or signs of excessive wear before use, and replace if necessary.
  • Securely fix the material you wish to cut to the floor or wall, ensuring it is stable and free from any shaking or instability.
  • Place the saw on the ground and follow the start-up procedure outlined in the user manual for your specific model and power system. If performing wet cutting, set up the water pump before starting.
  • Use a pencil or chalk to mark a guiding line on the surface to indicate the desired cut.
  • Lower the rotating blade onto the material and apply downward pressure to initiate the cut. Progress steadily using even, front-to-back motions. Increase downward pressure gradually until the cut is complete. Avoid twisting or jerking the saw, as this may cause the blade to pinch or jam.

When using a cut-off saw, make sure you are using the right protective equipment:

  • Head protection: Safeguard your head by wearing a safety helmet.
  • Eye protection: Protect your eyes with standard plastic safety glasses.
  • Hearing protection: Wear earplugs or construction-grade ear muffs to shield your ears from excessive noise.
  • Protective gloves:Use ut-resistant protective gloves to safeguard your hands.
  • Protective boots: Wear steel-toe safety boots with high-grip soles to protect your feet.
  • Airway protection: Use a high-grade dust respirator with an N100, FFP3, or equivalent rating to safeguard your respiratory system from dust and debris.

Husqvarna K 770 SmartGuard Gas Power Cutter

Husqvarna K 770 SmartGuard Gas Power Cutter


What are four safety features found in cut-off saws?

Cut-off saws typically include four important safety features: a safety lock, blade guard, dust collection port, and electric brake.

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